Industrial Supplies icon

Machinery & Equipments

BPS-K600 Continuous Casting Mold Breakout System

Supplier: Wuhan CenterRise M&C Engineering CO., Ltd.

Contact person: Ms. Floria Liang

Position:

Address: Building 4, Hengxin Industrial Park, No. 8 Xinhua Avenue, Huangpi District

Country: China

Phone: +8613995588597 - Mobi: +8613995588597

BPS-K600 Continuous Casting Mold Breakout System

Price: 5000 usd/pc

BPS-K600 Continuous Casting Mold Breakout System

Overview:

The BPS-K600 continuous casting mo
u
ld breakout prediction system
is
developed by Wuhan
CenterRise M&C Measuring
Co., Ltd.
It
adopts artificial neural network and combines with traditional artificial intelligence and information processing technology to overcome the defects of traditional logic-based prediction models. It has the functions of self-adaptation, self-organization and real-time learning
.

The breakout prediction system has an optimized industrial network structure. According to the distribution and change rules of the temperature field of the mold, it can track and respond to the breakout process in real time. It can learn and judge by itself,
and
provide early warning information for on-site operations
. It can
effectively prevent the occurrence of breakout accidents, greatly reducing the cost and improving the safety factor of continuous casting.

The system is suitable for all kinds of continuous casting machines such as square
billet
, round
billet
, rectangular
billet
and
slab
.

     The c
omposition of the system

T
hermocouple
:
according to the
on-site
conditions of the mold, water tank, bolts and mold frame
to desgin

Front-end acquisition system
: Multi-module acquisition chain, industrial Ethernet interface, high-speed embedded processing module

W
orking platform
: Real-time display of mold temperature field status, online analysis and prediction of mold breakout

S
erve
r: Data exchange and storage management, reporting and printing system, with data analysis and self-learning functions

      The Main technical parameters

          Data sampling: the sampling frequency of K-type/T-type thermocouple can up to 10HZ
          Accuracy of temperature measurement:
±
0.25
℃

          Support communication protocol
: Industrial Ethernet (TCP/IP)
，
PROFIBUS-DP
，
CANopen

          Executive standard
: DE0411
Standard Class III
/1EC584/IEC1515
          Transmission speed: 100M/bps

      The composition of the software

          Online monitoring software for
breakout
prediction

          Offline query software

for
breakout
prediction

          Data recovery and self-learning software packages

          Data acquisition and monitoring software

          The s
oftware package
of m
old thermal status display

The functions of the system

Real-time data acquisition, data analysis and judgment
Automatic selection of steel grade’
s
alarm parameters
Real-time dynamic picture monitoring
Prediction alarm and information display of breakout signs
Automatic deceleration after alarm
Historical data storage and historical trend graph display
Automatic report generation and printing
Alarm prediction and pattern recognition of unknown steel grades by neural network
Dynamic real-time temperature profile prediction
Mould
heat flow field display

The features of the system

1. Reasonable
design of
temperature measurement point and professional protection front-end acquisition system,
and
complete installation and calibration tool components.
2. The system has strong adaptability and can meet the transformation of various structural
continuous
casting machines
.
3. High-speed data communication, using industrial network to form an independent local area network for each workstation and server
. It
can realize high-speed data transmission of alarm files, alarm parameters, and other databases.
4. The combination of artificial neural network and intelligent forecasting model improves the accuracy of breakout forecasting
.
5. Historical data storage and historical trend graph display, historical reports, historical alarm legend printing, real-time alarm data printing.
6. Provide a local area network interface, which can realize the storage and forwarding of alarm files, and the input and output of offline alarm data.
7. Remote Web browsing can be achieved according to customer needs.
8. Can be seamlessly connected with MES-C220 mould expert system
.