Contact person: Mr. XIAOLIANG
Position:
Address: No.925 Yecheng Road, Jiading Industrial Zone
Country: China
Phone: 02159963595 - Mobi: 13052510862
DC variable frequency electric scroll compressor
Price:
DC variable frequency electric scroll compressor
The electric scroll compressor is mainly composed of moving scroll plate, stationary scroll plate, driving motor, anti-rotation mechanism, one-way valve and other components. During operation, gaseous refrigerant enters the crescent-shaped compression chamber on the periphery of the stationary scroll plate from the suction port. As the moving scroll plate rotates, the volume of the compression chamber gradually decreases, the refrigerant is continuously compressed, and its pressure and temperature rise. Eventually, it is discharged from the exhaust port at the center of the stationary scroll plate, enters the condenser of the air-conditioning system, condenses into liquid refrigerant after heat dissipation, then passes through the expansion valve for throttling and pressure reduction, and enters the evaporator to absorb heat through evaporation, thus realizing the refrigeration cycle. In the heating mode, the flow direction of the refrigerant is changed through the four-way reversing valve to achieve heating.
The electric scroll compressor has the following major advantages:
• Drive and Structure: It is directly driven by a motor, has a scroll structure, is small in size and light in weight, and is convenient for installation and layout.
• Operating Performance: It has a fast response speed, precise temperature control, low operating noise, good refrigeration and heating effects, and is not limited by the engine speed.
• Energy Efficiency Performance: It can automatically adjust the power output, with significant energy-saving effects, which can improve the energy utilization rate.
• Maintenance: It has few parts, low wear, long service life, and low maintenance cost, and there is no need to frequently replace wearing parts.
• System Compatibility: It is highly integrated with the electronic control system, enabling intelligent control and coordinated work.
Currently, our company can provide air-conditioning compressors with displacements such as 14CC, 18CC, 28CC, 34CC, and 50CC, accurately meeting the refrigeration requirements of different scales and working conditions. In terms of voltage adaptation range, it covers diverse options such as 12V, 24V, 48V, 96V, 144V, 312V, and 540V. Currently, it can support a maximum voltage of 800V, being able to perfectly match various power system architectures. Its control modes include advanced forms such as gear, PWM (Pulse Width Modulation), and CAN (Controller Area Network), and the refrigeration capacity output range is wide, ranging from 0.8kW to 15kW. Whether it is the efficient operation of small refrigeration units or the strong refrigeration demands of large refrigeration systems, it can handle them with ease, stably exerting excellent performance and presenting reliable and customized refrigeration solutions to customers.
The application scenarios of the R134a/R1234yf series of electric air-conditioning compressors are as follows:
In the field of new energy vehicles:
• Cabin Air-Conditioning System: Carefully adjust the temperature of the vehicle cabin to create a comfortable and pleasant temperature environment for the occupants.
• Battery Thermal Management: Precisely control the working temperature range of the battery, effectively enhancing the battery performance and service life, and providing a solid guarantee for the driving range and safety of new energy vehicles.
• Cooling of Motor and Electronic Control Systems: Efficiently reduce the heat generated during the operation of the motor and electronic control systems, eliminating the risk of overheating damage and ensuring their normal and stable operation and performance stability.
In the field of commercial vehicles:
• Refrigeration and Heating during Normal Driving: Thoughtfully create a comfortable driving and riding environment, significantly improving the riding comfort of commercial vehicles.
• Parking Air-Conditioning: During vehicle parking, freely provide refrigeration or heating functions, fully meeting the drivers' requirements for the vehicle interior temperature during rest or waiting, effectively saving fuel consumption or battery power when the vehicle is idling.
In the field of special vehicles:
• Fire Engines: Fully ensure the comfort of firefighters during the execution of tasks and ensure the stable operation of various equipment at an appropriate temperature.
• Medical Ambulances: Meticulously create a comfortable temperature environment for the patients and medical staff in the vehicle, while ensuring the normal use of medical equipment.
In the field of energy storage: The electric air-conditioning compressor is applied to the cooling system of energy storage cabinets, effectively preventing the performance and service life of energy storage equipment from being affected by excessive temperature during the charging and discharging process.
In the home field: Electric air-conditioning compressors that have undergone special design or modification can be used to make small mobile air conditioners or substitutes for household air conditioners to meet the refrigeration requirements in specific scenarios.
The general packaging scheme for electric scroll compressors:
For cartons: High-strength corrugated cartons on the outside + bubble wrap on the inside;
For wooden boxes: For electric scroll compressors with larger displacements and heavier weights.
A complete set of compressor are includes the compressor itself, installation brackets, high-pressure and low-pressure port adapters, power cords, and signal line connectors.
Payment methods: L/C (Letter of Credit), T/T (Telegraphic Transfer), WESTERN UNION, Paypal, etc.
Warranty: 12 months from the date when the customer receives the compressor.
The general steps and key points for using electric scroll compressors:
Preparation before Installation:
1. Confirm Specification Matching: According to the refrigeration or heating requirements of the application scenario, select an appropriate electric scroll compressor with the right displacement (such as 14CC, 18CC, etc.), voltage (12V, 24V, etc.), and refrigeration capacity output range (0.8kW - 15kW). Ensure that it matches the requirements of the entire system, such as the thermal management system of new energy vehicles or the air-conditioning system of commercial vehicles.
2. Check Component Integrity: Before installation, carefully inspect the compressor, including key components such as the stationary scroll plate and the orbiting scroll plate, to ensure there is no damage, deformation, or foreign objects inside. Meanwhile, check whether the motor and connecting wires are in normal condition.
3. Prepare Installation Tools and Materials: According to the installation requirements of the compressor, prepare corresponding tools, such as wrenches, screwdrivers, etc., as well as installation materials like sealing materials and refrigerant pipes.
Installation Process:
1. Positioning and Fixing: Install the electric scroll compressor at the designed position. Generally, it should be firmly installed to avoid vibration and displacement during operation. For vehicle applications, special brackets and shock-absorbing devices may be required for fixation.
2. Pipe Connection: Connect the refrigerant inlet and outlet pipes correctly according to the system design requirements. During the connection process, ensure that the pipe joints are well sealed to prevent refrigerant leakage. Usually, sealing gaskets and appropriate connection methods (such as welding, threaded connection, etc.) are used.
3. Electrical Connection: Connect the motor wires of the compressor to the power supply system. This requires strict operation according to the electrical wiring diagram to ensure that the wire connections are firm and the insulation is good. Meanwhile, pay attention to matching the voltage requirements to avoid compressor damage caused by incorrect voltage.
System Commissioning:
1. Initial Refrigerant Charging: After the system installation is completed, the refrigeration system needs to be charged with refrigerant. The charging amount should be determined according to the specifications of the compressor and the requirements of the system. Generally, it can refer to the equipment manual or relevant technical standards. During the charging process, pay attention to operational safety to avoid refrigerant leakage that may cause harm to human bodies and the environment.
2. Startup Check: After charging the refrigerant, start the compressor for a preliminary check. Observe whether the startup process of the compressor is smooth and whether there are any abnormal noises or vibrations. Meanwhile, check whether the current of the motor is within the normal range to ensure the normal startup of the compressor.
3. Performance Testing: By adjusting the control modes (such as gear, PWM, CAN, etc.), test the refrigeration or heating performance of the compressor under different working conditions. Temperature sensors and other devices can be used to monitor the temperature changes of the system to ensure that the compressor can achieve the expected refrigeration capacity or heating capacity output and meet the requirements of the application scenario.
Daily Use and Maintenance:
1. Normal Operation: In daily use, start or stop the compressor and adjust the intensity of refrigeration or heating according to actual needs through the control system (such as the air-conditioning control panel of a vehicle or the temperature controller of an energy storage system). During the operation process, avoid frequent start-stop operations to prevent affecting the service life of the compressor.
2. Regular Inspection and Maintenance: Regularly inspect the appearance of the compressor to check for signs of refrigerant leakage (such as oil stains), whether the connecting parts are loose, and the running condition of the motor. Meanwhile, according to the requirements of the equipment maintenance manual, regularly replace lubricating oil (if required) and filters and other wearing parts to ensure the efficient operation of the compressor.
3. Fault Handling: If any abnormalities are found during the use of the compressor, such as excessive noise, poor refrigeration or heating effects, motor failure, etc., stop using it immediately and follow the fault diagnosis process for inspection. Professional testing devices may be required to determine the cause of the fault, such as checking the electrical system, refrigerant pressure, sensors and other components, and then carry out corresponding repairs or replacements according to the fault situation.
If you want to learn more, please visit our website.
The electric scroll compressor is mainly composed of moving scroll plate, stationary scroll plate, driving motor, anti-rotation mechanism, one-way valve and other components. During operation, gaseous refrigerant enters the crescent-shaped compression chamber on the periphery of the stationary scroll plate from the suction port. As the moving scroll plate rotates, the volume of the compression chamber gradually decreases, the refrigerant is continuously compressed, and its pressure and temperature rise. Eventually, it is discharged from the exhaust port at the center of the stationary scroll plate, enters the condenser of the air-conditioning system, condenses into liquid refrigerant after heat dissipation, then passes through the expansion valve for throttling and pressure reduction, and enters the evaporator to absorb heat through evaporation, thus realizing the refrigeration cycle. In the heating mode, the flow direction of the refrigerant is changed through the four-way reversing valve to achieve heating.
The electric scroll compressor has the following major advantages:
• Drive and Structure: It is directly driven by a motor, has a scroll structure, is small in size and light in weight, and is convenient for installation and layout.
• Operating Performance: It has a fast response speed, precise temperature control, low operating noise, good refrigeration and heating effects, and is not limited by the engine speed.
• Energy Efficiency Performance: It can automatically adjust the power output, with significant energy-saving effects, which can improve the energy utilization rate.
• Maintenance: It has few parts, low wear, long service life, and low maintenance cost, and there is no need to frequently replace wearing parts.
• System Compatibility: It is highly integrated with the electronic control system, enabling intelligent control and coordinated work.
Currently, our company can provide air-conditioning compressors with displacements such as 14CC, 18CC, 28CC, 34CC, and 50CC, accurately meeting the refrigeration requirements of different scales and working conditions. In terms of voltage adaptation range, it covers diverse options such as 12V, 24V, 48V, 96V, 144V, 312V, and 540V. Currently, it can support a maximum voltage of 800V, being able to perfectly match various power system architectures. Its control modes include advanced forms such as gear, PWM (Pulse Width Modulation), and CAN (Controller Area Network), and the refrigeration capacity output range is wide, ranging from 0.8kW to 15kW. Whether it is the efficient operation of small refrigeration units or the strong refrigeration demands of large refrigeration systems, it can handle them with ease, stably exerting excellent performance and presenting reliable and customized refrigeration solutions to customers.
The application scenarios of the R134a/R1234yf series of electric air-conditioning compressors are as follows:
In the field of new energy vehicles:
• Cabin Air-Conditioning System: Carefully adjust the temperature of the vehicle cabin to create a comfortable and pleasant temperature environment for the occupants.
• Battery Thermal Management: Precisely control the working temperature range of the battery, effectively enhancing the battery performance and service life, and providing a solid guarantee for the driving range and safety of new energy vehicles.
• Cooling of Motor and Electronic Control Systems: Efficiently reduce the heat generated during the operation of the motor and electronic control systems, eliminating the risk of overheating damage and ensuring their normal and stable operation and performance stability.
In the field of commercial vehicles:
• Refrigeration and Heating during Normal Driving: Thoughtfully create a comfortable driving and riding environment, significantly improving the riding comfort of commercial vehicles.
• Parking Air-Conditioning: During vehicle parking, freely provide refrigeration or heating functions, fully meeting the drivers' requirements for the vehicle interior temperature during rest or waiting, effectively saving fuel consumption or battery power when the vehicle is idling.
In the field of special vehicles:
• Fire Engines: Fully ensure the comfort of firefighters during the execution of tasks and ensure the stable operation of various equipment at an appropriate temperature.
• Medical Ambulances: Meticulously create a comfortable temperature environment for the patients and medical staff in the vehicle, while ensuring the normal use of medical equipment.
In the field of energy storage: The electric air-conditioning compressor is applied to the cooling system of energy storage cabinets, effectively preventing the performance and service life of energy storage equipment from being affected by excessive temperature during the charging and discharging process.
In the home field: Electric air-conditioning compressors that have undergone special design or modification can be used to make small mobile air conditioners or substitutes for household air conditioners to meet the refrigeration requirements in specific scenarios.
The general packaging scheme for electric scroll compressors:
For cartons: High-strength corrugated cartons on the outside + bubble wrap on the inside;
For wooden boxes: For electric scroll compressors with larger displacements and heavier weights.
A complete set of compressor are includes the compressor itself, installation brackets, high-pressure and low-pressure port adapters, power cords, and signal line connectors.
Payment methods: L/C (Letter of Credit), T/T (Telegraphic Transfer), WESTERN UNION, Paypal, etc.
Warranty: 12 months from the date when the customer receives the compressor.
The general steps and key points for using electric scroll compressors:
Preparation before Installation:
1. Confirm Specification Matching: According to the refrigeration or heating requirements of the application scenario, select an appropriate electric scroll compressor with the right displacement (such as 14CC, 18CC, etc.), voltage (12V, 24V, etc.), and refrigeration capacity output range (0.8kW - 15kW). Ensure that it matches the requirements of the entire system, such as the thermal management system of new energy vehicles or the air-conditioning system of commercial vehicles.
2. Check Component Integrity: Before installation, carefully inspect the compressor, including key components such as the stationary scroll plate and the orbiting scroll plate, to ensure there is no damage, deformation, or foreign objects inside. Meanwhile, check whether the motor and connecting wires are in normal condition.
3. Prepare Installation Tools and Materials: According to the installation requirements of the compressor, prepare corresponding tools, such as wrenches, screwdrivers, etc., as well as installation materials like sealing materials and refrigerant pipes.
Installation Process:
1. Positioning and Fixing: Install the electric scroll compressor at the designed position. Generally, it should be firmly installed to avoid vibration and displacement during operation. For vehicle applications, special brackets and shock-absorbing devices may be required for fixation.
2. Pipe Connection: Connect the refrigerant inlet and outlet pipes correctly according to the system design requirements. During the connection process, ensure that the pipe joints are well sealed to prevent refrigerant leakage. Usually, sealing gaskets and appropriate connection methods (such as welding, threaded connection, etc.) are used.
3. Electrical Connection: Connect the motor wires of the compressor to the power supply system. This requires strict operation according to the electrical wiring diagram to ensure that the wire connections are firm and the insulation is good. Meanwhile, pay attention to matching the voltage requirements to avoid compressor damage caused by incorrect voltage.
System Commissioning:
1. Initial Refrigerant Charging: After the system installation is completed, the refrigeration system needs to be charged with refrigerant. The charging amount should be determined according to the specifications of the compressor and the requirements of the system. Generally, it can refer to the equipment manual or relevant technical standards. During the charging process, pay attention to operational safety to avoid refrigerant leakage that may cause harm to human bodies and the environment.
2. Startup Check: After charging the refrigerant, start the compressor for a preliminary check. Observe whether the startup process of the compressor is smooth and whether there are any abnormal noises or vibrations. Meanwhile, check whether the current of the motor is within the normal range to ensure the normal startup of the compressor.
3. Performance Testing: By adjusting the control modes (such as gear, PWM, CAN, etc.), test the refrigeration or heating performance of the compressor under different working conditions. Temperature sensors and other devices can be used to monitor the temperature changes of the system to ensure that the compressor can achieve the expected refrigeration capacity or heating capacity output and meet the requirements of the application scenario.
Daily Use and Maintenance:
1. Normal Operation: In daily use, start or stop the compressor and adjust the intensity of refrigeration or heating according to actual needs through the control system (such as the air-conditioning control panel of a vehicle or the temperature controller of an energy storage system). During the operation process, avoid frequent start-stop operations to prevent affecting the service life of the compressor.
2. Regular Inspection and Maintenance: Regularly inspect the appearance of the compressor to check for signs of refrigerant leakage (such as oil stains), whether the connecting parts are loose, and the running condition of the motor. Meanwhile, according to the requirements of the equipment maintenance manual, regularly replace lubricating oil (if required) and filters and other wearing parts to ensure the efficient operation of the compressor.
3. Fault Handling: If any abnormalities are found during the use of the compressor, such as excessive noise, poor refrigeration or heating effects, motor failure, etc., stop using it immediately and follow the fault diagnosis process for inspection. Professional testing devices may be required to determine the cause of the fault, such as checking the electrical system, refrigerant pressure, sensors and other components, and then carry out corresponding repairs or replacements according to the fault situation.
If you want to learn more, please visit our website.
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